Gefran frequency inverter ADP200 industrial series

Gefran
 

The new ADP200 inverter series represent an innovative concept in drive technology, the result of constant technological research and the know-how in plastics applications that the Gefran Group has acquired by working side by side with major sector players. This new series has been engineered and developed to satisfy the real needs of plastics machine manufacturers and to provide them the best and most economically competitive innovations on international markets. Based on full mechanical modularity, a powerful and “fully open” programming platform, and a specific PID algorithm for injection molding machine servopump control, the ADP200 offers completely flexible integration and high performance for plastics applications.



  • Self-tuning rotational and stand still of speed-current-flux regulators and motor data identification
  • PID function block for injection molding machine application
  • Flow and pressure limit control
  • Pressure sensor status control
  • Adaptive Feedforward
  • Automatic switchover between closed-loop speed and pressure control
  • Speed and pressure control loops tuning
  • Pump Rotation direction identification
  • Multipump convergent and divergent control
  • MODBUS and CANopen (on version –C) communication
  • Motor type: Synchronous Motors
  • Regulation control mode: Vector control with feedback (Encoder expansion card mandatory)
  • EMC Filter Integrated in -F models (EN61800-3 category C2 and C3)
  • Dynamic Braking Module Integrated with external resistor
  • Integrated simplified programming keypad and optional keypad with multiple languages LCD display
  • Multilanguage programming software
  • RS485 Serial Line (Modbus RTU protocol)
  • IP20 protection degree

Additional links:

 Technical documentation and Downloads
 Request additional information and get a price quote
 

Model range

ADP200 industrial series (3 phase 400-480 V) / without EMC filter

Model Capacity,
kW
Current,
A
Dimensions
(W x H x D), mm
Price
ADP200-2075-KBP-4-C-RS-24 7,5 18.5 162x396x159 reduced!
ADP200-2110-KBP-4-C-RS-24 11 22 162x396x159 reduced!
ADP200-3150-KBP-4-C-RS-24 15 32 235x401x179,4 reduced!
ADP200-3185-KBP-4-C-RS-24 18,5 39 235x401x179,4 reduced!
ADP200-3220-KBP-4-C-RS-24 22 42 235x401x179,4 reduced!
ADP200-4300-KBP-4-C-RS-24 30 60 267,6x616x276 reduced!
ADP200-4370-KBP-4-C-RS-24 37 75 267,6x616x276 reduced!
ADP200-4450-KBP-4-C-RS-24 45 90 267,6x616x276 reduced!
ADP200-5550-KBP-4-C-RS-24 55 105 311x767x331,4 reduced!
ADP200-5750-KXP-4-C-RS-24 75 150 311x784x332,8 reduced!

ADP200 industrial series (3 phase 400-480 V) / with EMC filter

Model Capacity,
kW
Current,
A
Dimensions
(W x H x D), mm
Price
ADP200-2075-KBP-F-4-C-RS-24 7,5 18.5 162x396x159 reduced!
ADP200-2110-KBP-F-4-C-RS-24 11 22 162x396x159 reduced!
ADP200-3150-KBP-F-4-C-RS-24 15 32 235x401x179,4 reduced!
ADP200-3185-KBP-F-4-C-RS-24 18,5 39 235x401x179,4 reduced!
ADP200-3220-KBP-F-4-C-RS-24 22 42 235x401x179,4 reduced!
ADP200-4300-KBP-F-4-C-RS-24 30 60 267,6x616x276 reduced!
ADP200-4370-KBP-F-4-C-RS-24 37 75 267,6x616x276 reduced!
ADP200-4450-KBP-F-4-C-RS-24 45 90 267,6x616x276 reduced!
ADP200-5550-KBP-F-4-C-RS-24 55 105 311x767x331,4 reduced!
ADP200-5750-KXP-F-4-C-RS-24 75 150 311x784x332,8 reduced!

Gefran frequency inverter ADP200 is perfect solution for hydraulic drive machines

Hydraulic drive machines are a perfect combination of hydraulic system and AC servo drive technology. Gefran’s ADP200 is the right solution for servopump control, providing precise pressure and flow control and avoiding the energy waste typical of traditional hydraulic systems.

Oil flow and pressure can be set exactly as required by the machine, rather than at higher levels, without discharging oil as in conventional hydraulic machines. The ADP200 high-performance drive is perfectly in line with the innovative “green manufacturing” design of injection molding machines, creating real added value for customers in terms of energy efficiency and higher mold quality. Gefran’s specific PID algorithm manages both single servopump systems and multi-pump machines and covers a wide range of applications.



ADP200 has a built-in dedicated PID function for efficient and high performing pump control both for single and multi pump machines:
- Single hydraulic pump control



- Multi hydraulic pump control: convergent system and convergent & divergent system



Special functions for servopump
- PID function block for IMM
- Pressure oscillation damping
- Adaptive feedforward
- Multi level PID
- Dedicated pressure sensor input
- 200% overload @ 0Hz
- Multipump systems
- Pump protection
- Automatic switchover between speed and pressure control
- Speed and pressure control loops tuning
- Suitability for new machines and revamping

Gefran frequency inverter ADP200 description

The new ADP200 inverter series represents an innovative concept in drive technology, the result of constant technological research and the know-how in plastics and metal applications that the Gefran Group has acquired by working side by side with major sector players.

This new series has been engineered and developed to satisfy the real needs of plastics machine manufacturers and to provide them the best and most economically competitive innovations on international markets.

Based on full mechanical modularity, a powerful and “fully open” programming platform, and a specific PID algorithm for servo-pump control, the ADP200 offers completely flexible integration and high performance for plastics applications.



Gefran frequency inverter ADP200 general characteristics

I/O configuration
The ADP200 inverter features a new I/O card, as standard, specially developed to configure standard applications and to limit costs; optional card can be supplied on request for specific requirements:
- Standard: EXP-IO-D8A4R2-ADP
* enable input (Enable)
* 6 digital inputs (DI)
* 2 digital outputs (DO)
* 3 differential analog inputs (AI)
* 1 analog output (AO)
* 2 relay outputs (RO)
* 1 motor protection input (compatible with PTC, KTY, Klixon)

- Optional card: EXP-IO-D10A3R2-ADP
* 1 enable input (Enable)
* 8 digital inputs (DI)
* 3 differential analog inputs (AI)
* 2 digital outputs (DO)
* 2 relay outputs (RO)
* 1 motor protection input (compatible with PTC, KTY, Klixon)

SD card
The SD memory card makes it very simple to save and load data and configurations with the ADP200.



Encoder configuration
The ADP200 interfaces with all main feedback devices for field-oriented vector control (FOC) of synchronous motors:
- Standard: EXP-RES-I1-ADP
* Resolver
* Excitation Frequency: from 2.0 to 10 kHz
* Transformation ratio: from 0.1 to 1.0

- Optional cards (Specify desired drive configuration if it is different than standard drive configuration.)
* EXP-RES-I1R1-ADP, Resolver + Repeat
* EXP-DE-I1R1F2-ADL, Incremental Digital encoder + Repeat + 2 Freeze
* EXP-SE-I1R1F2-ADL, Incremental Sinusoidal encoder + Repeat + 2 Freeze
* EXP-SESC-I1R1F2-ADL, Incremental Sinusoidal + SinCos encoder + Repeat + 2 Freeze
* EXP-SESC-I1R1F2-ADL, Incremental Sinusoidal + SinCos encoder + Repeat + 2 Freeze
* EXP-HIP-I1R1F2-ADL, Incremental Sinusoidal + Hiperface encoder + Repeat + 2 Freeze

24 VDC
Regulation card external power supply

Integrated keypad
The integrated programming keypad provide fast programming and immediate start-up.

Optional programming keypad
The optional programming keypad with full display of parameters and variables in multiple languages, makes the ADP200 extremely intuitive and easy to use. It has a strip of magnetic material on the back for attachment to the front of the drive or other metal surface (e.g. door of the electrical panel). The keypad can be used remotely. Up to 5 sets of parameters can be saved with the keypad and sent to other drives.

Fieldbus
The ADP200 integrates CANopen fieldbus communication (in –C version). This feature is particularly useful for multipump control for master-slave interaction.

Serial communication
The ADP200 integrates a standard RS485 serial line with Modbus RTU protocol, for peer-to-peer or multidrop connections (with OPT-RS485-ADP).

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