Gefran frequency inverter ADV200 WA industrial series

Gefran
 

Gefran has applied its application experience to the new series of ADV200 WA industrial drive inverters for the Water Treatment and HVAC sectors. Specific power structures for variable or quadratic loads, combined with intelligent optimisation of energy consumption and specialised functions, offer important advantages in terms of plant design and ease of startup as well as economic benefits. Specific configurations and parameters in engineering units cater to the wide-ranging technological requirements of the Water Treatment and HVAC sectors and guarantee easy, intuitive installation and setup for users at any level.


  • Self-tuning of speed-current-flux regulators and identification of motor data with motor idle or rotating
  • Quick startup menu
  • Instant overload up to 180%
  • I2t thermal protection for motor, drive and braking resistor
  • 4 independent ramps with jerk settings
  • Motor auto-capture function
  • Dual PID control with self-tuning
  • Integrated timers with Real Time Clock
  • Mains loss detection with: controlled stop and/or power optimisation
  • Variable switching frequency
  • Variable Torque and Constant Torque modes
  • Programming keypad with 5 complete sets of drive parameters.


Additional links:

 Technical documentation and Downloads
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Model range

ADV200 WA industrial series (3 phase 380-480 V), SIL3 Safety Card / ND

Model Capacity,
kW
Current,
A
Dimensions
(W x H x D), mm
Price
ADV200-WA-1015-KBX-4-SI 1.5 4.3 118x322x235 reduced!
ADV200-WA-1022-KBX-4-SI 2.2 5.8 118x322x235 reduced!
ADV200-WA-1030-KBX-4-SI 3 7.6 118x322x235 reduced!
ADV200-WA-1040-KBX-4-SI 4 9.5 118x322x235 reduced!
ADV200-WA-1055-KBX-4-SI 5.5 13 118x322x235 reduced!
ADV200-WA-2075-KBX-4-SI 7.5 16.5 150x392x250 reduced!
ADV200-WA-2110-KBX-4-SI 11 23 150x392x250 reduced!
ADV200-WA-2150-KBX-4-SI 15 31 150x392x250 reduced!
ADV200-WA-3185-KBX-4-SI 18.5 38 180x517x250 reduced!
ADV200-WA-3220-KBX-4-SI 22 46 180x517x250 reduced!
ADV200-WA-3300-KBX-4-SI 30 62 180x517x250 reduced!
ADV200-WA-4370-KBX-4-SI 37 75 268x616x270 reduced!
ADV200-WA-4450-KBX-4-SI 45 87 268x616x270 reduced!
ADV200-WA-4550-KBX-4-SI 55 105 268x616x270 reduced!
ADV200-WA-5750-KBX-4-SI 75 150 311x767x325 reduced!
ADV200-WA-5900-KXX-4-SI 90 180 311x767x325 reduced!
ADV200-WA-51100-KXX-4-SI 110 210 311x767x325 reduced!
ADV200-WA-61320-KXX-4-SI 132 250 422x878x360 reduced!
ADV200-WA-61600-KXX-4-SI 160 300 422x878x360 reduced!
ADV200-WA-72000-KXX-4-SI 200 385 417x1407x485 reduced!
ADV200-WA-72500-KXX-4-SI 250 460 417x1407x485 reduced!
ADV200-WA-73150-KXX-4-SI 315 590 417x1407x485 reduced!
ADV200-WA-73550-KXX-4-SI 355 650 417x1407x485 reduced!
ADV200-WA-74000-KXX-4-SI 400 730 417x1407x485 reduced!

ADV200 WA industrial series (3 phase 380-480 V), SIL3 Safety Card / HD

Model Capacity,
kW
Current,
A
Dimensions
(W x H x D), mm
Price
ADV200-WA-1015-KBX-4-SI 0.75 2.5 118x322x235 reduced!
ADV200-WA-1022-KBX-4-SI 1.5 4.3 118x322x235 reduced!
ADV200-WA-1030-KBX-4-SI 2.2 5.8 118x322x235 reduced!
ADV200-WA-1040-KBX-4-SI 3 7.6 118x322x235 reduced!
ADV200-WA-1055-KBX-4-SI 4 9.5 118x322x235 reduced!
ADV200-WA-2075-KBX-4-SI 5.5 13 150x392x250 reduced!
ADV200-WA-2110-KBX-4-SI 7.5 16.5 150x392x250 reduced!
ADV200-WA-2150-KBX-4-SI 11 23 150x392x250 reduced!
ADV200-WA-3185-KBX-4-SI 15 31 180x517x250 reduced!
ADV200-WA-3220-KBX-4-SI 18.5 38 180x517x250 reduced!
ADV200-WA-3300-KBX-4-SI 22 46 180x517x250 reduced!
ADV200-WA-4370-KBX-4-SI 30 62 268x616x270 reduced!
ADV200-WA-4450-KBX-4-SI 37 75 268x616x270 reduced!
ADV200-WA-4550-KBX-4-SI 45 87 268x616x270 reduced!
ADV200-WA-5750-KBX-4-SI 55 105 311x767x325 reduced!
ADV200-WA-5900-KXX-4-SI 75 150 311x767x325 reduced!
ADV200-WA-51100-KXX-4-SI 90 180 311x767x325 reduced!
ADV200-WA-61320-KXX-4-SI 110 210 422x878x360 reduced!
ADV200-WA-61600-KXX-4-SI 132 250 422x878x360 reduced!
ADV200-WA-72000-KXX-4-SI 160 300 417x1407x485 reduced!
ADV200-WA-72500-KXX-4-SI 200 385 417x1407x485 reduced!
ADV200-WA-73150-KXX-4-SI 250 460 417x1407x485 reduced!
ADV200-WA-73550-KXX-4-SI 315 590 417x1407x485 reduced!
ADV200-WA-74000-KXX-4-SI 355 650 417x1407x485 reduced!

Intelligent and sustainable systems with Gefran frequency inverter ADV200-WA

Process intelligence, environmental sustainability and economic sustainability are the three musts of modern pumping systems.
- Process Intelligence.
The system should be able to monitor and control the main process parameters, such as flow, temperature, humidity and pressure, adapting them to actual demand. The specific functions and macro applications of Gefran’s products reduce noise and increase comfort, thus constituting the best response to the main requirements of HVAC-R applications. The use of the inverter as a control system allows for pumps, fans and compressors to be operated highly efficiently, adjusting speed so that process requirements are followed quickly and accurately.
- Economic Sustainability.
Routine maintenance, periodic maintenance and energy consumption are the cost items with the greatest impact on the system’s Life-Cycle-Cost. Mechanical part wear and elevated energy consumption caused by repeated on and off cycles, typical of fixed speed systems, are greatly reduced by the continuous speed controller, thus improving operating costs of the entiresystem.
- Environmetal Sustainability.
Increasingly strict protocols impose limitations on the production of pollutants. Reducing the amount of electricity consumed will help improve our living environment. By adjusting electric motor speed, the inverter modulates energy consumption and consequently CO₂ emissions.

Specific solutions for HVAC-R Systems.

“Heat – Ventilation – Air – Conditioning & Refrigeration” is the acronym used for systems designed and built to manage heating, ventilation and air refrigeration. Fans, pumps and compressors are at the heart of these multipart systems. When building complex systems, optimising the measuring, processing and control of process variables is of fundamental importance. Measurement accuracy, quick response, efficiency and advanced control, are tasks that require effective optimisation, employing specific highly-technological products, enabling system Life Cycle Cost improvements, while guaranteeing the correct functioning of the entire process. Having homogeneous solutions employing specific products designed to optimise communication, facilitate installation and maintenance, is undoubtedly a unique technological advantage for customers. Gefran provides solutions offering complete automation, able to efficiently respond to the requirements of major applications in air management and treatment.

Gefran drive ADV200-WA air inlet.

The air inlet can be used on systems employed both for private and industrial use. Controlled ventilation systems, used to manage the exchange of air in indoor environments, employ fans to adjust air flow in relation to actual process requirements. These requirements are dictated by checking variables, such as temperature, humidity, number of people present, and the amount of carbon dioxide. The air inlet is employed in important industrial productions, in which air is used as part of the production process. Air demand may vary during the production cycle and by controlling fan speed, air flow can be adjusted accordingly. An example is that of steel production and glassmaking, where hot air is blown into the fusion combustion chambers using large fans.
Introduction of air into combustion chambers.
Gefran drive ADV200-WA air inlet.

Gefran vfd ADV200-WA series fume extraction.

The main function is that of extracting air from closed environments by means of centrifugal or axial fans and conveying this air outside via ventilation ducts and chimneys. Air is extracted from tunnels and car parks or underground stations to reduce the concentration of pollutants. The drive adjusts fan speed in accordance with CO/CO2 levels detected by the sensors. In the industrial sector, the use of fans in fume extraction and treatment systems is essential to reduce the pollutants released to the atmosphere In such systems, the fumes produced by industrial processes are treated and purified before being released into the environment. The fans move and convey the fumes through ducts and chimneys, while the drive adjusts speed in accordance with process requirements.
Fume treatment system extraction.
Gefran vfd ADV200-WA series fume extraction.

Gefran frequency inverter ADV200-WA series variable flow rate systems.

SThese systems are designed to maintain environment temperature and humidity at desired levels by varying flow rate in accordance with parameters such as the presence of people and internal and external temperature differences. By means of the PID regulator, the drive controlling the supply fan maintains pressure constant in the conduit at a predetermined setpoint value. Please refer to (9) in the figure below. By means of the PID regulator, the drive controlling the return fan maintains the internal and external environment pressure differential constant. ADV200 WA has a specific application macro for this type of application (supply and return) that enables easy system configuration and management.
Air recirculation system.
Gefran frequency inverter ADV200-WA series variable flow rate systems.

Gefran drive ADV200-WA series centralized air conditioning.

Centralised air-conditioning and refrigeration systems control air quality in closed environments. Parameters such as temperature and humidity are constantly monitored and maintained within desired limits in relation to occupancy levels in the environment. Heat pumps, chillers and dehumidifiers use fans, compressors and centrifugal pumps as moving parts of the system. Use of the drive can be coupled with each moving part of the system performing multiple functions, such as process adjustment via the PID controller, energy consumption reduction, mechanical wear and noise emission reduction, thus increasing comfort and efficiency. ADV200 WA has a specific macro for this type of application (condenser) that facilitates configuration and management.
Basic refrigeration systems.
Gefran drive ADV200-WA series centralized air conditioning.

Energy saving tool, SoftScope, GF_eXpress & GF_Project in Gefran vfd ADV200-WA series.

Gefran has developed a specific software tool for pumping systems, which enables users to quantify energy savings achieved when using ADV200 WA series inverters with respect to main control systems with fixed speed motorisation. When system data are inserted, the software calculates energy and economic savings, and provides informations on the payback period.
SoftScope is a software software oscilloscope with synchronous sampling (buffered with a minimum sample period of 1ms). Thanks to SoftScope, the user is able to quickly and easily view variables of interest i.e. commissioning, checking of achieved performance and control loop calibration. SoftScope lets you set the following parameters:
- Trigger condition (i.e. rising edge of a given signal) 
- Recording quality (a multiple of the 1-ms clock base) 
- Recording length 
- System quantities to be recorded.
The curves can be represented in various colors and activated and deactivated in accordance with requirements. Details can be e larged using the zoom function, while signal peaks and duration can be o served using the cursor. Any recorded data is represented as a curve with a time base for analysis. Displayed curves can be printed for documentation purposes or memorised in ASCII format and then analysed using common data analysis tools (for example, Excel, Matlab).
Energy saving tool, SoftScope, GF_eXpress & GF_Project in Gefran vfd ADV200-WA series.
All Gefran products (Drives, Sensors and automation Components) can be managed via a PC using the GF eXpress tool enabling configuration and parameterisation. The selection of the product to configure is easy and intuitive thanks to a graphical interface featuring real product images sorted by type and function. The selected product can be configured in several languages in two different ways: 
- Using a sub-set of predefined parameters 
- Using a graphical interface wizard with context menus.
Custom configuration menus can be created following either procedure.
GF_Project LX is the integrated development environment (IDE) for real-time control applications of Gefran automation, sensor and drive devices. GF_Project LX includes a series of tools to develop variuos application solutions and all design phases, such as maintenance or integration application software, testing and commissioning. GF_Project LX is able to: 
- Develop automation solutions while safeguarding applicationconfiguration investments and reducing time to market. 
- Build applications that fully control machines and systems, as well as graphical interface configurations.
- Develop multiplatform solutions.
- Reduce learning times, enabling guided development and the elimination of configuration errors by exploiting graphical type configurations. 
- Easily reuse parts of existing projects.

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